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Production & precision

OUR PRINCIPLE: outstanding quality, made in Germany

Our teams of highly specialised engineers, technicians and welders approach their work with passion, focus and commitment, both at our Leverkusen and Hückeswagen production sites and those of our qualified partners, ensuring that we have a traceable workflow from incoming goods through to endoscopy at the end of the production process and set-up at the customer’s site, all while observing stringent GMP and GEP criteria: quality and 100% hygienic design.

Mitarbeiter in der Produktion
Geschweisste Edelstahl-Anlage
Mitarbeiter beim Schweissen
Mitarbeiter beim Schweißen und Piping

Piping – covering a wide range of technologies

We use the following production technologies, sometimes in cleanroom conditions: Stainless steel orbital welding technology for pharmaceutical applications using AISI 316 L; BCF (bead and crevice free) welding machines for PVDF-HP welding technology, IR welding (infrared) for PVDF and PP joints and standard welding technologies for standardised membrane systems. Of course, our own welding expert monitors the quality and the ongoing professional development and training of our team. The WPQR (Welding Procedure Qualification Record) certification ensures that the welding process is subject to a reliable process testing regime.

Control at the press of a button
Comprehensive capabilities in our FAT center

The heart of a water system, be it for pharmaceutical or high-purity applications, is a reliable control system that intelligently links all of the units and system modules and monitors the process. In-house solutions, as well as communication with existing systems on-site, are a key strength of our automation system. The main aim is to keep the water system under control at the touch of a button. The EnviroFALK PharmaWaterSystems software, which is suitable for the pharmaceutical industry and complies with both GMP and GAMP 5, does just that, featuring sophisticated configurations and user-friendly interfaces.

We look forward to welcoming you to our FAT centre at our Hückeswagen site, which is where we test all our systems and components under production conditions. The entire thermal sanitisation and the distillation process can both be run live in-house under FAT conditions thanks to our powerful combined power and steam generator.

A wide variety of qualification sequences (IQ/OQ) can be carried out simultaneously and in cooperation with you, our customer, allowing prompt start-up on site: Quality and safety from the word go.

Monitoring Steuerungssystem
FAT Anlagenbereich

Reference projects

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